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S42035 Stainless Steel vs. Zamak 3

S42035 stainless steel belongs to the iron alloys classification, while Zamak 3 belongs to the zinc alloys. There are 32 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is S42035 stainless steel and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
83
Elastic (Young's, Tensile) Modulus, GPa 200
86
Elongation at Break, % 18
11
Fatigue Strength, MPa 260
48
Poisson's Ratio 0.28
0.25
Rockwell B Hardness 76
50
Shear Modulus, GPa 77
33
Shear Strength, MPa 390
210
Tensile Strength: Ultimate (UTS), MPa 630
280
Tensile Strength: Yield (Proof), MPa 430
210

Thermal Properties

Latent Heat of Fusion, J/g 280
120
Maximum Temperature: Mechanical, °C 810
95
Melting Completion (Liquidus), °C 1450
390
Melting Onset (Solidus), °C 1400
380
Specific Heat Capacity, J/kg-K 480
410
Thermal Conductivity, W/m-K 27
110
Thermal Expansion, µm/m-K 10
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
27
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 7.8
6.4
Embodied Carbon, kg CO2/kg material 2.4
3.0
Embodied Energy, MJ/kg 34
57
Embodied Water, L/kg 110
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
28
Resilience: Unit (Modulus of Resilience), kJ/m3 460
260
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 22
12
Strength to Weight: Bending, points 21
15
Thermal Diffusivity, mm2/s 7.2
43
Thermal Shock Resistance, points 22
8.6

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 13.5 to 15.5
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 78.1 to 85
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.020 to 0.060
Manganese (Mn), % 0 to 1.0
0
Molybdenum (Mo), % 0.2 to 1.2
0
Nickel (Ni), % 1.0 to 2.5
0 to 0.020
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0 to 0.030
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0.3 to 0.5
0
Zinc (Zn), % 0
95.3 to 96.5