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S44535 Stainless Steel vs. SAE-AISI 1025 Steel

Both S44535 stainless steel and SAE-AISI 1025 steel are iron alloys. They have 77% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is S44535 stainless steel and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 28
17 to 28
Fatigue Strength, MPa 210
190 to 280
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 78
73
Shear Strength, MPa 290
290 to 310
Tensile Strength: Ultimate (UTS), MPa 450
450 to 500
Tensile Strength: Yield (Proof), MPa 290
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 290
250
Maximum Temperature: Mechanical, °C 1000
400
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 21
52
Thermal Expansion, µm/m-K 11
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.6
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 3.1
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 7.7
7.9
Embodied Carbon, kg CO2/kg material 2.4
1.4
Embodied Energy, MJ/kg 34
18
Embodied Water, L/kg 140
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 200
170 to 470
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 16
16 to 18
Strength to Weight: Bending, points 17
17 to 18
Thermal Diffusivity, mm2/s 5.6
14
Thermal Shock Resistance, points 15
14 to 16

Alloy Composition

Aluminum (Al), % 0 to 0.5
0
Carbon (C), % 0 to 0.030
0.22 to 0.28
Chromium (Cr), % 20 to 24
0
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 73.2 to 79.6
99.03 to 99.48
Lanthanum (La), % 0.040 to 0.2
0
Manganese (Mn), % 0.3 to 0.8
0.3 to 0.6
Phosphorus (P), % 0 to 0.050
0 to 0.040
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0 to 0.020
0 to 0.050
Titanium (Ti), % 0.030 to 0.2
0