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S44635 Stainless Steel vs. 206.0 Aluminum

S44635 stainless steel belongs to the iron alloys classification, while 206.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is 206.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
95 to 110
Elastic (Young's, Tensile) Modulus, GPa 210
71
Elongation at Break, % 23
8.4 to 12
Fatigue Strength, MPa 390
88 to 210
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
27
Shear Strength, MPa 450
260
Tensile Strength: Ultimate (UTS), MPa 710
330 to 440
Tensile Strength: Yield (Proof), MPa 580
190 to 350

Thermal Properties

Latent Heat of Fusion, J/g 300
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
570
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 16
120
Thermal Expansion, µm/m-K 11
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
99

Otherwise Unclassified Properties

Base Metal Price, % relative 22
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 4.4
8.0
Embodied Energy, MJ/kg 62
150
Embodied Water, L/kg 170
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
24 to 49
Resilience: Unit (Modulus of Resilience), kJ/m3 810
270 to 840
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 25
30 to 40
Strength to Weight: Bending, points 23
35 to 42
Thermal Diffusivity, mm2/s 4.4
46
Thermal Shock Resistance, points 23
17 to 23

Alloy Composition

Aluminum (Al), % 0
93.3 to 95.3
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 24.5 to 26
0
Copper (Cu), % 0
4.2 to 5.0
Iron (Fe), % 61.5 to 68.5
0 to 0.15
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 1.0
0.2 to 0.5
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 3.5 to 4.5
0 to 0.050
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.75
0 to 0.1
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.2 to 0.8
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15