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S44635 Stainless Steel vs. 392.0 Aluminum

S44635 stainless steel belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
75
Elongation at Break, % 23
0.86
Fatigue Strength, MPa 390
190
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
28
Tensile Strength: Ultimate (UTS), MPa 710
290
Tensile Strength: Yield (Proof), MPa 580
270

Thermal Properties

Latent Heat of Fusion, J/g 300
670
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
670
Melting Onset (Solidus), °C 1420
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 11
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
25
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
90

Otherwise Unclassified Properties

Base Metal Price, % relative 22
10
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 4.4
7.5
Embodied Energy, MJ/kg 62
140
Embodied Water, L/kg 170
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 810
490
Stiffness to Weight: Axial, points 15
17
Stiffness to Weight: Bending, points 25
56
Strength to Weight: Axial, points 25
32
Strength to Weight: Bending, points 23
39
Thermal Diffusivity, mm2/s 4.4
60
Thermal Shock Resistance, points 23
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 24.5 to 26
0
Copper (Cu), % 0
0.4 to 0.8
Iron (Fe), % 61.5 to 68.5
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0.2 to 0.6
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 3.5 to 4.5
0 to 0.5
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.75
18 to 20
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0.2 to 0.8
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5