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S44635 Stainless Steel vs. 5082 Aluminum

S44635 stainless steel belongs to the iron alloys classification, while 5082 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is 5082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
67
Elongation at Break, % 23
1.1
Fatigue Strength, MPa 390
110 to 130
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
25
Shear Strength, MPa 450
210 to 230
Tensile Strength: Ultimate (UTS), MPa 710
380 to 400
Tensile Strength: Yield (Proof), MPa 580
300 to 340

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
560
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
32
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
110

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.9
Embodied Energy, MJ/kg 62
150
Embodied Water, L/kg 170
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
4.0 to 4.3
Resilience: Unit (Modulus of Resilience), kJ/m3 810
670 to 870
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 25
39 to 41
Strength to Weight: Bending, points 23
43 to 45
Thermal Diffusivity, mm2/s 4.4
54
Thermal Shock Resistance, points 23
17 to 18

Alloy Composition

Aluminum (Al), % 0
93.5 to 96
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 24.5 to 26
0 to 0.15
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 61.5 to 68.5
0 to 0.35
Magnesium (Mg), % 0
4.0 to 5.0
Manganese (Mn), % 0 to 1.0
0 to 0.15
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 3.5 to 4.5
0
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.75
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 0.8
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15