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S44635 Stainless Steel vs. 520.0 Aluminum

S44635 stainless steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
75
Elastic (Young's, Tensile) Modulus, GPa 210
66
Elongation at Break, % 23
14
Fatigue Strength, MPa 390
55
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
25
Shear Strength, MPa 450
230
Tensile Strength: Ultimate (UTS), MPa 710
330
Tensile Strength: Yield (Proof), MPa 580
170

Thermal Properties

Latent Heat of Fusion, J/g 300
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
480
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 16
87
Thermal Expansion, µm/m-K 11
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
21
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
72

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 4.4
9.8
Embodied Energy, MJ/kg 62
160
Embodied Water, L/kg 170
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
39
Resilience: Unit (Modulus of Resilience), kJ/m3 810
230
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 25
35
Strength to Weight: Bending, points 23
41
Thermal Diffusivity, mm2/s 4.4
37
Thermal Shock Resistance, points 23
14

Alloy Composition

Aluminum (Al), % 0
87.9 to 90.5
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 24.5 to 26
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 61.5 to 68.5
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 1.0
0 to 0.15
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 3.5 to 4.5
0
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.75
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 0.8
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15