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S44635 Stainless Steel vs. A390.0 Aluminum

S44635 stainless steel belongs to the iron alloys classification, while A390.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
110 to 140
Elastic (Young's, Tensile) Modulus, GPa 210
75
Elongation at Break, % 23
0.87 to 0.91
Fatigue Strength, MPa 390
70 to 100
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
28
Tensile Strength: Ultimate (UTS), MPa 710
190 to 290
Tensile Strength: Yield (Proof), MPa 580
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 300
640
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
580
Melting Onset (Solidus), °C 1420
480
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 11
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
20
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
67

Otherwise Unclassified Properties

Base Metal Price, % relative 22
11
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 4.4
7.3
Embodied Energy, MJ/kg 62
140
Embodied Water, L/kg 170
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
1.6 to 2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 810
240 to 580
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 25
19 to 30
Strength to Weight: Bending, points 23
27 to 36
Thermal Diffusivity, mm2/s 4.4
56
Thermal Shock Resistance, points 23
9.0 to 14

Alloy Composition

Aluminum (Al), % 0
75.3 to 79.6
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 24.5 to 26
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 61.5 to 68.5
0 to 0.5
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 3.5 to 4.5
0
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.75
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 0.8
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.2