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S44700 Stainless Steel vs. 4145 Aluminum

S44700 stainless steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44700 stainless steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
73
Elongation at Break, % 23
2.2
Fatigue Strength, MPa 300
48
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
28
Shear Strength, MPa 380
69
Tensile Strength: Ultimate (UTS), MPa 600
120
Tensile Strength: Yield (Proof), MPa 450
68

Thermal Properties

Latent Heat of Fusion, J/g 300
540
Maximum Temperature: Mechanical, °C 1100
160
Melting Completion (Liquidus), °C 1460
590
Melting Onset (Solidus), °C 1410
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 18
10
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 3.6
7.6
Embodied Energy, MJ/kg 49
140
Embodied Water, L/kg 180
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 480
31
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 21
12
Strength to Weight: Bending, points 20
19
Thermal Shock Resistance, points 19
5.5

Alloy Composition

Aluminum (Al), % 0
83 to 87.4
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 28 to 30
0 to 0.15
Copper (Cu), % 0 to 0.15
3.3 to 4.7
Iron (Fe), % 64.9 to 68.5
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0 to 0.3
0 to 0.15
Molybdenum (Mo), % 3.5 to 4.2
0
Nickel (Ni), % 0 to 0.15
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.2
9.3 to 10.7
Sulfur (S), % 0 to 0.020
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15