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S44735 Stainless Steel vs. 2025 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
110
Elastic (Young's, Tensile) Modulus, GPa 210
72
Elongation at Break, % 21
15
Fatigue Strength, MPa 300
130
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
27
Shear Strength, MPa 390
240
Tensile Strength: Ultimate (UTS), MPa 630
400
Tensile Strength: Yield (Proof), MPa 460
260

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 21
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 4.4
7.9
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
55
Resilience: Unit (Modulus of Resilience), kJ/m3 520
450
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 26
46
Strength to Weight: Axial, points 23
37
Strength to Weight: Bending, points 21
40
Thermal Shock Resistance, points 20
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 60.7 to 68.4
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0.4 to 1.2
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15