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S44735 Stainless Steel vs. 4015 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while 4015 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 21
1.1 to 23
Fatigue Strength, MPa 300
46 to 71
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 390
82 to 120
Tensile Strength: Ultimate (UTS), MPa 630
130 to 220
Tensile Strength: Yield (Proof), MPa 460
50 to 200

Thermal Properties

Latent Heat of Fusion, J/g 310
420
Maximum Temperature: Mechanical, °C 1100
160
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.1
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 520
18 to 290
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 23
13 to 22
Strength to Weight: Bending, points 21
21 to 30
Thermal Shock Resistance, points 20
5.7 to 9.7

Alloy Composition

Aluminum (Al), % 0
94.9 to 97.9
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 60.7 to 68.4
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0 to 1.0
0.6 to 1.2
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
1.4 to 2.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15