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S44735 Stainless Steel vs. 5456 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while 5456 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is 5456 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 21
11 to 18
Fatigue Strength, MPa 300
130 to 210
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 390
190 to 210
Tensile Strength: Ultimate (UTS), MPa 630
320 to 340
Tensile Strength: Yield (Proof), MPa 460
150 to 250

Thermal Properties

Latent Heat of Fusion, J/g 310
390
Maximum Temperature: Corrosion, °C 650
65
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
570
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 4.4
9.0
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
33 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 520
170 to 470
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 23
33 to 35
Strength to Weight: Bending, points 21
38 to 40
Thermal Shock Resistance, points 20
14 to 15

Alloy Composition

Aluminum (Al), % 0
92 to 94.8
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0.050 to 0.2
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 60.7 to 68.4
0 to 0.4
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 0 to 1.0
0.5 to 1.0
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15