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S44735 Stainless Steel vs. 5457 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 21
6.0 to 22
Fatigue Strength, MPa 300
55 to 98
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 390
85 to 130
Tensile Strength: Ultimate (UTS), MPa 630
130 to 210
Tensile Strength: Yield (Proof), MPa 460
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
630
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.4
Embodied Energy, MJ/kg 61
160
Embodied Water, L/kg 180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 520
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 23
13 to 21
Strength to Weight: Bending, points 21
21 to 28
Thermal Shock Resistance, points 20
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 60.7 to 68.4
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0.15 to 0.45
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1