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S44735 Stainless Steel vs. 6016 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while 6016 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is 6016 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
55 to 80
Elastic (Young's, Tensile) Modulus, GPa 210
69
Elongation at Break, % 21
11 to 27
Fatigue Strength, MPa 300
68 to 89
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 390
130 to 170
Tensile Strength: Ultimate (UTS), MPa 630
200 to 280
Tensile Strength: Yield (Proof), MPa 460
110 to 210

Thermal Properties

Latent Heat of Fusion, J/g 310
410
Maximum Temperature: Mechanical, °C 1100
160
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.2
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
29 to 47
Resilience: Unit (Modulus of Resilience), kJ/m3 520
82 to 340
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
51
Strength to Weight: Axial, points 23
21 to 29
Strength to Weight: Bending, points 21
29 to 35
Thermal Shock Resistance, points 20
9.1 to 12

Alloy Composition

Aluminum (Al), % 0
96.4 to 98.8
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0 to 0.1
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 60.7 to 68.4
0 to 0.5
Magnesium (Mg), % 0
0.25 to 0.6
Manganese (Mn), % 0 to 1.0
0 to 0.2
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
1.0 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15