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S44735 Stainless Steel vs. EN AC-42100 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while EN AC-42100 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is EN AC-42100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
91
Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 21
3.4 to 9.0
Fatigue Strength, MPa 300
76 to 82
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
26
Tensile Strength: Ultimate (UTS), MPa 630
280 to 290
Tensile Strength: Yield (Proof), MPa 460
210 to 230

Thermal Properties

Latent Heat of Fusion, J/g 310
500
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
610
Melting Onset (Solidus), °C 1420
600
Specific Heat Capacity, J/kg-K 480
910
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 4.4
8.0
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
9.1 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 520
300 to 370
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 26
53
Strength to Weight: Axial, points 23
30 to 31
Strength to Weight: Bending, points 21
37 to 38
Thermal Shock Resistance, points 20
13

Alloy Composition

Aluminum (Al), % 0
91.3 to 93.3
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 60.7 to 68.4
0 to 0.19
Magnesium (Mg), % 0
0.25 to 0.45
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0 to 0.25
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1