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S44735 Stainless Steel vs. EN AC-46400 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while EN AC-46400 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is EN AC-46400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
77 to 120
Elastic (Young's, Tensile) Modulus, GPa 210
72
Elongation at Break, % 21
1.1 to 1.7
Fatigue Strength, MPa 300
75 to 85
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
27
Tensile Strength: Ultimate (UTS), MPa 630
170 to 310
Tensile Strength: Yield (Proof), MPa 460
110 to 270

Thermal Properties

Latent Heat of Fusion, J/g 310
520
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
610
Melting Onset (Solidus), °C 1420
570
Specific Heat Capacity, J/kg-K 480
890
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 4.4
7.8
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
1.7 to 4.9
Resilience: Unit (Modulus of Resilience), kJ/m3 520
82 to 500
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 26
52
Strength to Weight: Axial, points 23
18 to 32
Strength to Weight: Bending, points 21
26 to 38
Thermal Shock Resistance, points 20
7.8 to 14

Alloy Composition

Aluminum (Al), % 0
85.4 to 90.5
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0
0.8 to 1.3
Iron (Fe), % 60.7 to 68.4
0 to 0.8
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0 to 1.0
0.15 to 0.55
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0 to 0.2
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
8.3 to 9.7
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0.2 to 1.0
0 to 0.2
Zinc (Zn), % 0
0 to 0.8
Residuals, % 0
0 to 0.25