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S44735 Stainless Steel vs. Sintered 6061 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 21
0.5 to 6.0
Fatigue Strength, MPa 300
32 to 62
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
25
Tensile Strength: Ultimate (UTS), MPa 630
83 to 210
Tensile Strength: Yield (Proof), MPa 460
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.3
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 520
28 to 280
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
51
Strength to Weight: Axial, points 23
8.6 to 21
Strength to Weight: Bending, points 21
16 to 29
Thermal Shock Resistance, points 20
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0
96 to 99.4
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0
0 to 0.5
Iron (Fe), % 60.7 to 68.4
0
Magnesium (Mg), % 0
0.4 to 1.2
Manganese (Mn), % 0 to 1.0
0
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.2 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0
Residuals, % 0
0 to 1.5