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S44800 Stainless Steel vs. 515.0 Aluminum

S44800 stainless steel belongs to the iron alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44800 stainless steel and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 23
10
Fatigue Strength, MPa 300
130
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 370
190
Tensile Strength: Ultimate (UTS), MPa 590
280

Thermal Properties

Latent Heat of Fusion, J/g 300
470
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
620
Melting Onset (Solidus), °C 1410
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 3.8
8.4
Embodied Energy, MJ/kg 52
150
Embodied Water, L/kg 190
1120

Common Calculations

Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 21
30
Strength to Weight: Bending, points 20
36
Thermal Shock Resistance, points 19
13

Alloy Composition

Aluminum (Al), % 0
93.6 to 96.6
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0 to 0.15
0 to 0.2
Iron (Fe), % 62.6 to 66.5
0 to 1.3
Magnesium (Mg), % 0
2.5 to 4.0
Manganese (Mn), % 0 to 0.3
0.4 to 0.6
Molybdenum (Mo), % 3.5 to 4.2
0
Nickel (Ni), % 2.0 to 2.5
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.2
0.5 to 10
Sulfur (S), % 0 to 0.020
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15