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S45000 Stainless Steel vs. 201.0 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while 201.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is 201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 410
95 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 6.8 to 14
4.4 to 20
Fatigue Strength, MPa 330 to 650
120 to 150
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 590 to 830
290
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
370 to 470
Tensile Strength: Yield (Proof), MPa 580 to 1310
220 to 400

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 840
170
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1390
570
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 17
120
Thermal Expansion, µm/m-K 11
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
30 to 33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
87 to 97

Otherwise Unclassified Properties

Base Metal Price, % relative 13
38
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 2.8
8.7
Embodied Energy, MJ/kg 39
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
19 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
330 to 1160
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 35 to 50
33 to 42
Strength to Weight: Bending, points 28 to 36
37 to 44
Thermal Diffusivity, mm2/s 4.5
45
Thermal Shock Resistance, points 33 to 47
19 to 25

Alloy Composition

Aluminum (Al), % 0
92.1 to 95.1
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0
Copper (Cu), % 1.3 to 1.8
4.0 to 5.2
Iron (Fe), % 72.1 to 79.3
0 to 0.15
Magnesium (Mg), % 0
0.15 to 0.55
Manganese (Mn), % 0 to 1.0
0.2 to 0.5
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Silver (Ag), % 0
0.4 to 1.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.15 to 0.35
Residuals, % 0
0 to 0.1