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S45000 Stainless Steel vs. 6082 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while 6082 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is 6082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 410
40 to 95
Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 6.8 to 14
6.3 to 18
Fatigue Strength, MPa 330 to 650
55 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 590 to 830
84 to 220
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
140 to 340
Tensile Strength: Yield (Proof), MPa 580 to 1310
85 to 320

Thermal Properties

Latent Heat of Fusion, J/g 280
410
Maximum Temperature: Mechanical, °C 840
170
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1390
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 17
160
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
42
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.3
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
19 to 43
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
52 to 710
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 35 to 50
14 to 35
Strength to Weight: Bending, points 28 to 36
21 to 40
Thermal Diffusivity, mm2/s 4.5
67
Thermal Shock Resistance, points 33 to 47
6.0 to 15

Alloy Composition

Aluminum (Al), % 0
95.2 to 98.3
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0 to 0.25
Copper (Cu), % 1.3 to 1.8
0 to 0.1
Iron (Fe), % 72.1 to 79.3
0 to 0.5
Magnesium (Mg), % 0
0.6 to 1.2
Manganese (Mn), % 0 to 1.0
0.4 to 1.0
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.7 to 1.3
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants