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S45000 Stainless Steel vs. 6110A Aluminum

S45000 stainless steel belongs to the iron alloys classification, while 6110A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is 6110A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 6.8 to 14
11 to 18
Fatigue Strength, MPa 330 to 650
140 to 210
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 590 to 830
220 to 280
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
360 to 470
Tensile Strength: Yield (Proof), MPa 580 to 1310
250 to 430

Thermal Properties

Latent Heat of Fusion, J/g 280
410
Maximum Temperature: Mechanical, °C 840
190
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1390
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 17
160
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
42
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 2.8
8.4
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
47 to 58
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
450 to 1300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 35 to 50
36 to 47
Strength to Weight: Bending, points 28 to 36
41 to 48
Thermal Diffusivity, mm2/s 4.5
65
Thermal Shock Resistance, points 33 to 47
16 to 21

Alloy Composition

Aluminum (Al), % 0
94.8 to 98
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0.050 to 0.25
Copper (Cu), % 1.3 to 1.8
0.3 to 0.8
Iron (Fe), % 72.1 to 79.3
0 to 0.5
Magnesium (Mg), % 0
0.7 to 1.1
Manganese (Mn), % 0 to 1.0
0.3 to 0.9
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.7 to 1.1
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15