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S45000 Stainless Steel vs. A357.0 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while A357.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 410
100
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 6.8 to 14
3.7
Fatigue Strength, MPa 330 to 650
100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 590 to 830
240
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
350
Tensile Strength: Yield (Proof), MPa 580 to 1310
270

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Maximum Temperature: Mechanical, °C 840
170
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 17
160
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 13
12
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.8
8.2
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
12
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 35 to 50
38
Strength to Weight: Bending, points 28 to 36
43
Thermal Diffusivity, mm2/s 4.5
68
Thermal Shock Resistance, points 33 to 47
17

Alloy Composition

Aluminum (Al), % 0
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0
Copper (Cu), % 1.3 to 1.8
0 to 0.2
Iron (Fe), % 72.1 to 79.3
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.040 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15