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S45000 Stainless Steel vs. EN AC-45400 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 410
86
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 6.8 to 14
6.7
Fatigue Strength, MPa 330 to 650
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
260
Tensile Strength: Yield (Proof), MPa 580 to 1310
130

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Maximum Temperature: Mechanical, °C 840
170
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 17
140
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
30
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
95

Otherwise Unclassified Properties

Base Metal Price, % relative 13
10
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 2.8
7.8
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
14
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 35 to 50
25
Strength to Weight: Bending, points 28 to 36
32
Thermal Diffusivity, mm2/s 4.5
54
Thermal Shock Resistance, points 33 to 47
12

Alloy Composition

Aluminum (Al), % 0
88.4 to 92.9
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0
Copper (Cu), % 1.3 to 1.8
2.6 to 3.6
Iron (Fe), % 72.1 to 79.3
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0 to 0.55
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0 to 0.1
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
4.5 to 6.0
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15