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S45500 Stainless Steel vs. 5083 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 5083 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 5083 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
75 to 110
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 3.4 to 11
1.1 to 17
Fatigue Strength, MPa 570 to 890
93 to 190
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 790 to 1090
170 to 220
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
290 to 390
Tensile Strength: Yield (Proof), MPa 1240 to 1700
110 to 340

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Corrosion, °C 620
65
Maximum Temperature: Mechanical, °C 760
190
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.8
8.9
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
4.2 to 42
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 48 to 65
29 to 40
Strength to Weight: Bending, points 35 to 42
36 to 44
Thermal Shock Resistance, points 48 to 64
12 to 17

Alloy Composition

Aluminum (Al), % 0
92.4 to 95.6
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0.050 to 0.25
Copper (Cu), % 1.5 to 2.5
0 to 0.1
Iron (Fe), % 71.5 to 79.2
0 to 0.4
Magnesium (Mg), % 0
4.0 to 4.9
Manganese (Mn), % 0 to 0.5
0.4 to 1.0
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants