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S45500 Stainless Steel vs. 6110A Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 6110A aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 6110A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 3.4 to 11
11 to 18
Fatigue Strength, MPa 570 to 890
140 to 210
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 790 to 1090
220 to 280
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
360 to 470
Tensile Strength: Yield (Proof), MPa 1240 to 1700
250 to 430

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 760
190
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.8
8.4
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
47 to 58
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 48 to 65
36 to 47
Strength to Weight: Bending, points 35 to 42
41 to 48
Thermal Shock Resistance, points 48 to 64
16 to 21

Alloy Composition

Aluminum (Al), % 0
94.8 to 98
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0.050 to 0.25
Copper (Cu), % 1.5 to 2.5
0.3 to 0.8
Iron (Fe), % 71.5 to 79.2
0 to 0.5
Magnesium (Mg), % 0
0.7 to 1.1
Manganese (Mn), % 0 to 0.5
0.3 to 0.9
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.7 to 1.1
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0 to 0.2
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15