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S45500 Stainless Steel vs. 7178 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 7178 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 7178 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 3.4 to 11
4.5 to 12
Fatigue Strength, MPa 570 to 890
120 to 210
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 75
27
Shear Strength, MPa 790 to 1090
140 to 380
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
240 to 640
Tensile Strength: Yield (Proof), MPa 1240 to 1700
120 to 560

Thermal Properties

Latent Heat of Fusion, J/g 270
370
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1400
480
Specific Heat Capacity, J/kg-K 470
860
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 17
10
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 3.8
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
24 to 52
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 48 to 65
21 to 58
Strength to Weight: Bending, points 35 to 42
28 to 54
Thermal Shock Resistance, points 48 to 64
10 to 28

Alloy Composition

Aluminum (Al), % 0
85.4 to 89.5
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0.18 to 0.28
Copper (Cu), % 1.5 to 2.5
1.6 to 2.4
Iron (Fe), % 71.5 to 79.2
0 to 0.5
Magnesium (Mg), % 0
2.4 to 3.1
Manganese (Mn), % 0 to 0.5
0 to 0.3
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0 to 0.2
Zinc (Zn), % 0
6.3 to 7.3
Residuals, % 0
0 to 0.15

Comparable Variants