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S45500 Stainless Steel vs. EN AC-44200 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while EN AC-44200 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is EN AC-44200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
60
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 3.4 to 11
6.2
Fatigue Strength, MPa 570 to 890
63
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
180
Tensile Strength: Yield (Proof), MPa 1240 to 1700
86

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
590
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 470
910
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.9
2.5
Embodied Carbon, kg CO2/kg material 3.8
7.7
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 120
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
9.1
Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 24
55
Strength to Weight: Axial, points 48 to 65
20
Strength to Weight: Bending, points 35 to 42
28
Thermal Shock Resistance, points 48 to 64
8.4

Alloy Composition

Aluminum (Al), % 0
85.2 to 89.5
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0 to 0.050
Iron (Fe), % 71.5 to 79.2
0 to 0.55
Manganese (Mn), % 0 to 0.5
0 to 0.35
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0 to 0.15
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15