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S45500 Stainless Steel vs. EN AC-44400 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while EN AC-44400 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is EN AC-44400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
61
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 3.4 to 11
4.1
Fatigue Strength, MPa 570 to 890
79
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
210
Tensile Strength: Yield (Proof), MPa 1240 to 1700
110

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.8
7.8
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
7.3
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 48 to 65
23
Strength to Weight: Bending, points 35 to 42
31
Thermal Shock Resistance, points 48 to 64
9.8

Alloy Composition

Aluminum (Al), % 0
87.1 to 92
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0 to 0.1
Iron (Fe), % 71.5 to 79.2
0 to 0.65
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 0.5
0 to 0.5
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.050
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
8.0 to 11
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.8 to 1.4
0 to 0.15
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15