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S45500 Stainless Steel vs. EN AC-45300 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while EN AC-45300 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is EN AC-45300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
94 to 120
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 3.4 to 11
1.0 to 2.8
Fatigue Strength, MPa 570 to 890
59 to 72
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
220 to 290
Tensile Strength: Yield (Proof), MPa 1240 to 1700
150 to 230

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1400
590
Specific Heat Capacity, J/kg-K 470
890
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.8
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
2.7 to 5.6
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 48 to 65
23 to 29
Strength to Weight: Bending, points 35 to 42
30 to 35
Thermal Shock Resistance, points 48 to 64
10 to 13

Alloy Composition

Aluminum (Al), % 0
90.2 to 94.2
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
1.0 to 1.5
Iron (Fe), % 71.5 to 79.2
0 to 0.65
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.35 to 0.65
Manganese (Mn), % 0 to 0.5
0 to 0.55
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.25
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
4.5 to 5.5
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.8 to 1.4
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15