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S45500 Stainless Steel vs. EN AC-45400 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
86
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 3.4 to 11
6.7
Fatigue Strength, MPa 570 to 890
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
260
Tensile Strength: Yield (Proof), MPa 1240 to 1700
130

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 470
880
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 17
10
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.8
7.8
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
14
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 48 to 65
25
Strength to Weight: Bending, points 35 to 42
32
Thermal Shock Resistance, points 48 to 64
12

Alloy Composition

Aluminum (Al), % 0
88.4 to 92.9
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
2.6 to 3.6
Iron (Fe), % 71.5 to 79.2
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.5
0 to 0.55
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.1
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
4.5 to 6.0
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.8 to 1.4
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15