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S45500 Stainless Steel vs. EN AC-46000 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while EN AC-46000 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is EN AC-46000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
91
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 3.4 to 11
1.0
Fatigue Strength, MPa 570 to 890
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
28
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
270
Tensile Strength: Yield (Proof), MPa 1240 to 1700
160

Thermal Properties

Latent Heat of Fusion, J/g 270
530
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1440
620
Melting Onset (Solidus), °C 1400
530
Specific Heat Capacity, J/kg-K 470
880
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 17
10
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.8
7.6
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 120
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
2.3
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 48 to 65
26
Strength to Weight: Bending, points 35 to 42
33
Thermal Shock Resistance, points 48 to 64
12

Alloy Composition

Aluminum (Al), % 0
79.7 to 90
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0 to 0.15
Copper (Cu), % 1.5 to 2.5
2.0 to 4.0
Iron (Fe), % 71.5 to 79.2
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0 to 0.5
0 to 0.55
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.55
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
8.0 to 11
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0.8 to 1.4
0 to 0.25
Zinc (Zn), % 0
0 to 1.2
Residuals, % 0
0 to 0.25