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S45500 Stainless Steel vs. SAE-AISI 1035 Steel

Both S45500 stainless steel and SAE-AISI 1035 steel are iron alloys. They have 76% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is SAE-AISI 1035 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 3.4 to 11
13 to 21
Fatigue Strength, MPa 570 to 890
210 to 340
Poisson's Ratio 0.28
0.29
Reduction in Area, % 34 to 45
40 to 45
Shear Modulus, GPa 75
73
Shear Strength, MPa 790 to 1090
360 to 370
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
570 to 620
Tensile Strength: Yield (Proof), MPa 1240 to 1700
300 to 530

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 760
400
Melting Completion (Liquidus), °C 1440
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Expansion, µm/m-K 11
12

Otherwise Unclassified Properties

Base Metal Price, % relative 17
1.8
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 3.8
1.4
Embodied Energy, MJ/kg 57
18
Embodied Water, L/kg 120
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
79 to 99
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 48 to 65
20 to 22
Strength to Weight: Bending, points 35 to 42
19 to 21
Thermal Shock Resistance, points 48 to 64
18 to 20

Alloy Composition

Carbon (C), % 0 to 0.050
0.32 to 0.38
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 71.5 to 79.2
98.6 to 99.08
Manganese (Mn), % 0 to 0.5
0.6 to 0.9
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0 to 0.030
0 to 0.050
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0