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S45503 Stainless Steel vs. 5056 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while 5056 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is 5056 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 4.6 to 6.8
4.9 to 31
Fatigue Strength, MPa 710 to 800
140 to 200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
25
Shear Strength, MPa 940 to 1070
170 to 240
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
290 to 460
Tensile Strength: Yield (Proof), MPa 1430 to 1700
150 to 410

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 760
190
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
570
Specific Heat Capacity, J/kg-K 470
910
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.4
9.0
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
12 to 140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 57 to 65
30 to 48
Strength to Weight: Bending, points 39 to 43
36 to 50
Thermal Shock Resistance, points 56 to 64
13 to 20

Alloy Composition

Aluminum (Al), % 0
93 to 95.4
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0.050 to 0.2
Copper (Cu), % 1.5 to 2.5
0 to 0.1
Iron (Fe), % 72.4 to 78.9
0 to 0.4
Magnesium (Mg), % 0
4.5 to 5.6
Manganese (Mn), % 0 to 0.5
0.050 to 0.2
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
0 to 0.3
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15