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S45503 Stainless Steel vs. 7075 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while 7075 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is 7075 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 4.6 to 6.8
1.8 to 12
Fatigue Strength, MPa 710 to 800
110 to 190
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 75
26
Shear Strength, MPa 940 to 1070
150 to 340
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
240 to 590
Tensile Strength: Yield (Proof), MPa 1430 to 1700
120 to 510

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 760
200
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
480
Specific Heat Capacity, J/kg-K 470
870
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
10
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 3.4
8.3
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 120
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
7.8 to 44
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 57 to 65
22 to 54
Strength to Weight: Bending, points 39 to 43
28 to 52
Thermal Shock Resistance, points 56 to 64
10 to 25

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.4
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0.18 to 0.28
Copper (Cu), % 1.5 to 2.5
1.2 to 2.0
Iron (Fe), % 72.4 to 78.9
0 to 0.5
Magnesium (Mg), % 0
2.1 to 2.9
Manganese (Mn), % 0 to 0.5
0 to 0.3
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
0 to 0.4
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.0 to 1.4
0 to 0.2
Zinc (Zn), % 0
5.1 to 6.1
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15