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S45503 Stainless Steel vs. EN AC-21200 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while EN AC-21200 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is EN AC-21200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 410 to 500
120 to 130
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 4.6 to 6.8
3.9 to 6.2
Fatigue Strength, MPa 710 to 800
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
410 to 440
Tensile Strength: Yield (Proof), MPa 1430 to 1700
270 to 360

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
660
Melting Onset (Solidus), °C 1400
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
10
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 3.4
8.0
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 120
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
16 to 22
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 57 to 65
38 to 40
Strength to Weight: Bending, points 39 to 43
41 to 43
Thermal Shock Resistance, points 56 to 64
18 to 19

Alloy Composition

Aluminum (Al), % 0
93.3 to 95.7
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
4.0 to 5.0
Iron (Fe), % 72.4 to 78.9
0 to 0.2
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 0
0.15 to 0.5
Manganese (Mn), % 0 to 0.5
0.2 to 0.5
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.050
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
0 to 0.1
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.030
Titanium (Ti), % 1.0 to 1.4
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1