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S45503 Stainless Steel vs. EN AC-48100 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while EN AC-48100 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is EN AC-48100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 410 to 500
100 to 140
Elastic (Young's, Tensile) Modulus, GPa 190
76
Elongation at Break, % 4.6 to 6.8
1.1
Fatigue Strength, MPa 710 to 800
120 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
29
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
240 to 330
Tensile Strength: Yield (Proof), MPa 1430 to 1700
190 to 300

Thermal Properties

Latent Heat of Fusion, J/g 270
640
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
580
Melting Onset (Solidus), °C 1400
470
Specific Heat Capacity, J/kg-K 470
880
Thermal Expansion, µm/m-K 11
20

Otherwise Unclassified Properties

Base Metal Price, % relative 15
11
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.4
7.3
Embodied Energy, MJ/kg 48
130
Embodied Water, L/kg 120
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
2.3 to 3.6
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 57 to 65
24 to 33
Strength to Weight: Bending, points 39 to 43
31 to 38
Thermal Shock Resistance, points 56 to 64
11 to 16

Alloy Composition

Aluminum (Al), % 0
72.1 to 79.8
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
4.0 to 5.0
Iron (Fe), % 72.4 to 78.9
0 to 1.3
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0 to 0.5
0 to 0.5
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.3
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
16 to 18
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 1.0 to 1.4
0 to 0.25
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.25