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S46500 Stainless Steel vs. 5059 Aluminum

S46500 stainless steel belongs to the iron alloys classification, while 5059 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46500 stainless steel and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 2.3 to 14
11 to 25
Fatigue Strength, MPa 550 to 890
170 to 240
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 730 to 1120
220 to 250
Tensile Strength: Ultimate (UTS), MPa 1260 to 1930
350 to 410
Tensile Strength: Yield (Proof), MPa 1120 to 1810
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Corrosion, °C 680
65
Maximum Temperature: Mechanical, °C 780
210
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
510
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.6
9.1
Embodied Energy, MJ/kg 51
160
Embodied Water, L/kg 120
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43 to 210
42 to 75
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 44 to 68
36 to 42
Strength to Weight: Bending, points 33 to 44
41 to 45
Thermal Shock Resistance, points 44 to 67
16 to 18

Alloy Composition

Aluminum (Al), % 0
89.9 to 94
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 11 to 12.5
0 to 0.25
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 72.6 to 76.1
0 to 0.5
Magnesium (Mg), % 0
5.0 to 6.0
Manganese (Mn), % 0 to 0.25
0.6 to 1.2
Molybdenum (Mo), % 0.75 to 1.3
0
Nickel (Ni), % 10.7 to 11.3
0
Nitrogen (N), % 0 to 0.010
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.25
0 to 0.45
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.5 to 1.8
0 to 0.2
Zinc (Zn), % 0
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants