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S64512 Stainless Steel vs. 3103 Aluminum

S64512 stainless steel belongs to the iron alloys classification, while 3103 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S64512 stainless steel and the bottom bar is 3103 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 330
27 to 62
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
1.1 to 28
Fatigue Strength, MPa 540
38 to 83
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 700
68 to 130
Tensile Strength: Ultimate (UTS), MPa 1140
100 to 220
Tensile Strength: Yield (Proof), MPa 890
39 to 200

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 750
190
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 28
160
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.6
42
Electrical Conductivity: Equal Weight (Specific), % IACS 4.1
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 3.3
8.2
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 2020
11 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 40
10 to 22
Strength to Weight: Bending, points 31
18 to 30
Thermal Diffusivity, mm2/s 7.5
64
Thermal Shock Resistance, points 42
4.6 to 9.9

Alloy Composition

Aluminum (Al), % 0
96.3 to 99.1
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11 to 12.5
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 80.6 to 84.7
0 to 0.7
Magnesium (Mg), % 0
0 to 0.3
Manganese (Mn), % 0.5 to 0.9
0.9 to 1.5
Molybdenum (Mo), % 1.5 to 2.0
0
Nickel (Ni), % 2.0 to 3.0
0
Nitrogen (N), % 0.010 to 0.050
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.35
0 to 0.5
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0.25 to 0.4
0
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.15