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S64512 Stainless Steel vs. 5086 Aluminum

S64512 stainless steel belongs to the iron alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S64512 stainless steel and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 330
65 to 100
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 17
1.7 to 20
Fatigue Strength, MPa 540
88 to 180
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 700
160 to 230
Tensile Strength: Ultimate (UTS), MPa 1140
270 to 390
Tensile Strength: Yield (Proof), MPa 890
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Corrosion, °C 390
65
Maximum Temperature: Mechanical, °C 750
190
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 28
130
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.6
31
Electrical Conductivity: Equal Weight (Specific), % IACS 4.1
100

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.3
8.8
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 2020
86 to 770
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 40
28 to 40
Strength to Weight: Bending, points 31
34 to 44
Thermal Diffusivity, mm2/s 7.5
52
Thermal Shock Resistance, points 42
12 to 17

Alloy Composition

Aluminum (Al), % 0
93 to 96.3
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11 to 12.5
0.050 to 0.25
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 80.6 to 84.7
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0.5 to 0.9
0.2 to 0.7
Molybdenum (Mo), % 1.5 to 2.0
0
Nickel (Ni), % 2.0 to 3.0
0
Nitrogen (N), % 0.010 to 0.050
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.35
0 to 0.4
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.15
Vanadium (V), % 0.25 to 0.4
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15