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S82121 Stainless Steel vs. SAE-AISI 4161 Steel

Both S82121 stainless steel and SAE-AISI 4161 steel are iron alloys. Both are furnished in the annealed condition. They have 73% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is S82121 stainless steel and the bottom bar is SAE-AISI 4161 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 250
200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 28
20
Fatigue Strength, MPa 370
290
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 78
73
Shear Strength, MPa 470
420
Tensile Strength: Ultimate (UTS), MPa 730
680
Tensile Strength: Yield (Proof), MPa 510
410

Thermal Properties

Latent Heat of Fusion, J/g 290
250
Maximum Temperature: Mechanical, °C 1020
420
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1380
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
43
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 14
2.5
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.8
1.5
Embodied Energy, MJ/kg 40
20
Embodied Water, L/kg 150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
120
Resilience: Unit (Modulus of Resilience), kJ/m3 660
460
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 26
24
Strength to Weight: Bending, points 23
22
Thermal Diffusivity, mm2/s 4.0
12
Thermal Shock Resistance, points 20
22

Alloy Composition

Carbon (C), % 0 to 0.035
0.56 to 0.64
Chromium (Cr), % 21 to 23
0.7 to 0.9
Copper (Cu), % 0.2 to 1.2
0
Iron (Fe), % 66.7 to 75.4
96.7 to 97.6
Manganese (Mn), % 1.0 to 2.5
0.75 to 1.0
Molybdenum (Mo), % 0.3 to 1.3
0.25 to 0.35
Nickel (Ni), % 2.0 to 4.0
0
Nitrogen (N), % 0.15 to 0.25
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0 to 0.010
0 to 0.040