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S82441 Stainless Steel vs. 6463 Aluminum

S82441 stainless steel belongs to the iron alloys classification, while 6463 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S82441 stainless steel and the bottom bar is 6463 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 250
42 to 74
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 28
9.0 to 17
Fatigue Strength, MPa 400
45 to 76
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 79
26
Shear Strength, MPa 490
86 to 150
Tensile Strength: Ultimate (UTS), MPa 760
140 to 230
Tensile Strength: Yield (Proof), MPa 550
82 to 200

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 1090
160
Melting Completion (Liquidus), °C 1430
660
Melting Onset (Solidus), °C 1380
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
190 to 210
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
50 to 55
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
170 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 45
150
Embodied Water, L/kg 170
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 190
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 740
50 to 300
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 27
14 to 24
Strength to Weight: Bending, points 24
22 to 31
Thermal Diffusivity, mm2/s 3.9
79 to 86
Thermal Shock Resistance, points 21
6.3 to 10

Alloy Composition

Aluminum (Al), % 0
97.9 to 99.4
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 23 to 25
0
Copper (Cu), % 0.1 to 0.8
0 to 0.2
Iron (Fe), % 62.6 to 70.2
0 to 0.15
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 2.5 to 4.0
0 to 0.050
Molybdenum (Mo), % 1.0 to 2.0
0
Nickel (Ni), % 3.0 to 4.5
0
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0 to 0.7
0.2 to 0.6
Sulfur (S), % 0 to 0.0050
0
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.15