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ZE41A Magnesium vs. 5040 Aluminum

ZE41A magnesium belongs to the magnesium alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 45
70
Elongation at Break, % 3.3
5.7 to 6.8
Fatigue Strength, MPa 98
100 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 150
140 to 150
Tensile Strength: Ultimate (UTS), MPa 210
240 to 260
Tensile Strength: Yield (Proof), MPa 140
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 150
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 540
600
Specific Heat Capacity, J/kg-K 970
900
Thermal Conductivity, W/m-K 110
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
41
Electrical Conductivity: Equal Weight (Specific), % IACS 130
130

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 1.9
2.8
Embodied Carbon, kg CO2/kg material 24
8.3
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 940
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 220
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 63
50
Strength to Weight: Axial, points 31
24 to 26
Strength to Weight: Bending, points 41
31 to 32
Thermal Diffusivity, mm2/s 59
64
Thermal Shock Resistance, points 12
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 91.7 to 95.4
1.0 to 1.5
Manganese (Mn), % 0 to 0.15
0.9 to 1.4
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.3
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
0 to 0.25
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0
0 to 0.15