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ZE41A Magnesium vs. 5254 Aluminum

ZE41A magnesium belongs to the magnesium alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
68
Elongation at Break, % 3.3
3.4 to 22
Fatigue Strength, MPa 98
110 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 150
150 to 200
Tensile Strength: Ultimate (UTS), MPa 210
240 to 350
Tensile Strength: Yield (Proof), MPa 140
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 150
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 540
590
Specific Heat Capacity, J/kg-K 970
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
32
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 1.9
2.7
Embodied Carbon, kg CO2/kg material 24
8.8
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 940
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 220
73 to 550
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 63
51
Strength to Weight: Axial, points 31
25 to 37
Strength to Weight: Bending, points 41
32 to 41
Thermal Diffusivity, mm2/s 59
52
Thermal Shock Resistance, points 12
10 to 16

Alloy Composition

Aluminum (Al), % 0
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0
0 to 0.45
Magnesium (Mg), % 91.7 to 95.4
3.1 to 3.9
Manganese (Mn), % 0 to 0.15
0 to 0.010
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.45
Titanium (Ti), % 0
0 to 0.050
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
0 to 0.2
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0
0 to 0.15