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ZE41A Magnesium vs. 5457 Aluminum

ZE41A magnesium belongs to the magnesium alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 45
68
Elongation at Break, % 3.3
6.0 to 22
Fatigue Strength, MPa 98
55 to 98
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 150
85 to 130
Tensile Strength: Ultimate (UTS), MPa 210
130 to 210
Tensile Strength: Yield (Proof), MPa 140
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 150
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 540
630
Specific Heat Capacity, J/kg-K 970
900
Thermal Conductivity, W/m-K 110
180
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
46
Electrical Conductivity: Equal Weight (Specific), % IACS 130
150

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 1.9
2.7
Embodied Carbon, kg CO2/kg material 24
8.4
Embodied Energy, MJ/kg 170
160
Embodied Water, L/kg 940
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 220
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 63
50
Strength to Weight: Axial, points 31
13 to 21
Strength to Weight: Bending, points 41
21 to 28
Thermal Diffusivity, mm2/s 59
72
Thermal Shock Resistance, points 12
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0
0 to 0.1
Magnesium (Mg), % 91.7 to 95.4
0.8 to 1.2
Manganese (Mn), % 0 to 0.15
0.15 to 0.45
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.080
Unspecified Rare Earths, % 0.75 to 1.8
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 3.5 to 5.0
0 to 0.050
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0
0 to 0.1