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ZE41A Magnesium vs. AWS ER80S-Ni1

ZE41A magnesium belongs to the magnesium alloys classification, while AWS ER80S-Ni1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.3
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
72
Tensile Strength: Ultimate (UTS), MPa 210
630
Tensile Strength: Yield (Proof), MPa 140
530

Thermal Properties

Latent Heat of Fusion, J/g 330
260
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 970
470
Thermal Conductivity, W/m-K 110
41
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 18
2.7
Density, g/cm3 1.9
7.8
Embodied Carbon, kg CO2/kg material 24
1.6
Embodied Energy, MJ/kg 170
21
Embodied Water, L/kg 940
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
160
Resilience: Unit (Modulus of Resilience), kJ/m3 220
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 63
24
Strength to Weight: Axial, points 31
22
Strength to Weight: Bending, points 41
21
Thermal Diffusivity, mm2/s 59
11
Thermal Shock Resistance, points 12
19

Alloy Composition

Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.1
0 to 0.35
Iron (Fe), % 0
95.3 to 98.8
Magnesium (Mg), % 91.7 to 95.4
0
Manganese (Mn), % 0 to 0.15
0 to 1.3
Molybdenum (Mo), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.010
0.8 to 1.1
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Unspecified Rare Earths, % 0.75 to 1.8
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 3.5 to 5.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0
0 to 0.5