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ZE41A Magnesium vs. SAE-AISI 1541 Steel

ZE41A magnesium belongs to the magnesium alloys classification, while SAE-AISI 1541 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is SAE-AISI 1541 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
210 to 220
Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.3
11 to 17
Fatigue Strength, MPa 98
260 to 420
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 150
440 to 480
Tensile Strength: Ultimate (UTS), MPa 210
720 to 790
Tensile Strength: Yield (Proof), MPa 140
390 to 680

Thermal Properties

Latent Heat of Fusion, J/g 330
250
Maximum Temperature: Mechanical, °C 150
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 970
470
Thermal Conductivity, W/m-K 110
52
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 18
1.9
Density, g/cm3 1.9
7.8
Embodied Carbon, kg CO2/kg material 24
1.4
Embodied Energy, MJ/kg 170
19
Embodied Water, L/kg 940
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
78 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 220
410 to 1250
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 63
24
Strength to Weight: Axial, points 31
25 to 28
Strength to Weight: Bending, points 41
23 to 24
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 12
23 to 25

Alloy Composition

Carbon (C), % 0
0.36 to 0.44
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
97.8 to 98.3
Magnesium (Mg), % 91.7 to 95.4
0
Manganese (Mn), % 0 to 0.15
1.4 to 1.7
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.040
Sulfur (S), % 0
0 to 0.050
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0