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ZE41A Magnesium vs. SAE-AISI 5140 Steel

ZE41A magnesium belongs to the magnesium alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
170 to 290
Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.3
12 to 29
Fatigue Strength, MPa 98
220 to 570
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 150
360 to 600
Tensile Strength: Ultimate (UTS), MPa 210
560 to 970
Tensile Strength: Yield (Proof), MPa 140
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 330
250
Maximum Temperature: Mechanical, °C 150
420
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 970
470
Thermal Conductivity, W/m-K 110
45
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 18
2.1
Density, g/cm3 1.9
7.8
Embodied Carbon, kg CO2/kg material 24
1.4
Embodied Energy, MJ/kg 170
19
Embodied Water, L/kg 940
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 220
220 to 1880
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 63
24
Strength to Weight: Axial, points 31
20 to 34
Strength to Weight: Bending, points 41
19 to 28
Thermal Diffusivity, mm2/s 59
12
Thermal Shock Resistance, points 12
16 to 29

Alloy Composition

Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
97.3 to 98.1
Magnesium (Mg), % 91.7 to 95.4
0
Manganese (Mn), % 0 to 0.15
0.7 to 0.9
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0