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ZE41A Magnesium vs. SAE-AISI D2 Steel

ZE41A magnesium belongs to the magnesium alloys classification, while SAE-AISI D2 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is SAE-AISI D2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.3
5.0 to 16
Fatigue Strength, MPa 98
310 to 860
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
75
Shear Strength, MPa 150
460 to 1160
Tensile Strength: Ultimate (UTS), MPa 210
760 to 2000
Tensile Strength: Yield (Proof), MPa 140
470 to 1510

Thermal Properties

Latent Heat of Fusion, J/g 330
270
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 540
1390
Specific Heat Capacity, J/kg-K 970
480
Thermal Conductivity, W/m-K 110
31
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 18
8.0
Density, g/cm3 1.9
7.7
Embodied Carbon, kg CO2/kg material 24
3.4
Embodied Energy, MJ/kg 170
50
Embodied Water, L/kg 940
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 220
570 to 5940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 63
25
Strength to Weight: Axial, points 31
27 to 72
Strength to Weight: Bending, points 41
24 to 46
Thermal Diffusivity, mm2/s 59
8.3
Thermal Shock Resistance, points 12
25 to 67

Alloy Composition

Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
81.3 to 86.9
Magnesium (Mg), % 91.7 to 95.4
0
Manganese (Mn), % 0 to 0.15
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.010
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Unspecified Rare Earths, % 0.75 to 1.8
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 3.5 to 5.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0