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ZE41A Magnesium vs. Zamak 5

ZE41A magnesium belongs to the magnesium alloys classification, while Zamak 5 belongs to the zinc alloys. There are 33 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
92
Compressive (Crushing) Strength, MPa 350
600
Elastic (Young's, Tensile) Modulus, GPa 45
87
Elongation at Break, % 3.3
6.3
Fatigue Strength, MPa 98
56
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 18
33
Shear Strength, MPa 150
260
Tensile Strength: Ultimate (UTS), MPa 210
330
Tensile Strength: Yield (Proof), MPa 140
240

Thermal Properties

Latent Heat of Fusion, J/g 330
120
Maximum Temperature: Mechanical, °C 150
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 540
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 970
410
Thermal Conductivity, W/m-K 110
110
Thermal Expansion, µm/m-K 27
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
26
Electrical Conductivity: Equal Weight (Specific), % IACS 130
37

Otherwise Unclassified Properties

Base Metal Price, % relative 18
12
Density, g/cm3 1.9
6.4
Embodied Carbon, kg CO2/kg material 24
3.0
Embodied Energy, MJ/kg 170
57
Embodied Water, L/kg 940
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
19
Resilience: Unit (Modulus of Resilience), kJ/m3 220
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 63
23
Strength to Weight: Axial, points 31
14
Strength to Weight: Bending, points 41
16
Thermal Diffusivity, mm2/s 59
42
Thermal Shock Resistance, points 12
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.1
0.7 to 1.3
Iron (Fe), % 0
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 91.7 to 95.4
0.025 to 0.080
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0 to 0.010
0 to 0.020
Silicon (Si), % 0
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
94.3 to 95.7
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0