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ZE63A Magnesium vs. 5042 Aluminum

ZE63A magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is ZE63A magnesium and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 7.7
1.1 to 3.4
Fatigue Strength, MPa 120
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 17
26
Shear Strength, MPa 170
200
Tensile Strength: Ultimate (UTS), MPa 300
340 to 360
Tensile Strength: Yield (Proof), MPa 190
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 510
640
Melting Onset (Solidus), °C 390
570
Specific Heat Capacity, J/kg-K 950
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 2.0
2.7
Embodied Carbon, kg CO2/kg material 24
8.8
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 920
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 400
550 to 720
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 58
50
Strength to Weight: Axial, points 40
35 to 37
Strength to Weight: Bending, points 48
40 to 42
Thermal Diffusivity, mm2/s 57
53
Thermal Shock Resistance, points 17
15 to 16

Alloy Composition

Aluminum (Al), % 0
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0
0 to 0.35
Magnesium (Mg), % 89.6 to 92
3.0 to 4.0
Manganese (Mn), % 0
0.2 to 0.5
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Unspecified Rare Earths, % 2.1 to 3.0
0
Zinc (Zn), % 5.5 to 6.0
0 to 0.25
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0
0 to 0.15