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ZE63A Magnesium vs. Automotive Malleable Cast Iron

ZE63A magnesium belongs to the magnesium alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE63A magnesium and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 73
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 46
180
Elongation at Break, % 7.7
1.0 to 10
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 17
70
Tensile Strength: Ultimate (UTS), MPa 300
350 to 720
Tensile Strength: Yield (Proof), MPa 190
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 330
260
Melting Completion (Liquidus), °C 510
1410
Melting Onset (Solidus), °C 390
1370
Specific Heat Capacity, J/kg-K 950
480
Thermal Conductivity, W/m-K 110
41
Thermal Expansion, µm/m-K 27
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 22
1.9
Density, g/cm3 2.0
7.6
Embodied Carbon, kg CO2/kg material 24
1.5
Embodied Energy, MJ/kg 180
20
Embodied Water, L/kg 920
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 400
130 to 950
Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 58
25
Strength to Weight: Axial, points 40
13 to 26
Strength to Weight: Bending, points 48
14 to 24
Thermal Diffusivity, mm2/s 57
11
Thermal Shock Resistance, points 17
9.9 to 21

Alloy Composition

Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
93.6 to 96.7
Magnesium (Mg), % 89.6 to 92
0
Manganese (Mn), % 0
0.15 to 1.3
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Unspecified Rare Earths, % 2.1 to 3.0
0
Zinc (Zn), % 5.5 to 6.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0